Introduction
In the world of industrial mobility , quality isn't just a feature — it's a necessity. Whether you're moving delicate medical equipment or transporting tonnes of materials across a factory floor, failure is not an option . That's why leading businesses across India and abroad trust Rexello Castors .
With over 65 years of manufacturing excellence , Rexello is known for its uncompromising quality standards . But how does Rexello ensure that every castor, wheel, or trolley meets — or exceeds — expectations?
This blog breaks down Rexello's quality assurance process , including certifications , inspection protocols , and advanced testing methods .
1. ISO-Certified Manufacturing Excellence
Rexello operates under a stringent ISO 9001:2015 certified quality management system , covering:
Product design & development
Raw material sourcing
In-process controls
Final inspections
After-sales support
ISO certification ensures that Rexello adheres to global standards for consistency, customer satisfaction, and continuous improvement — across all departments.
2. Rigorous In-House Quality Inspections
Each product manufactured at Rexello undergoes a multi-stage inspection process , including:
a. Raw Material Inspection
Verifies chemical composition and physical strength
Confirms adherence to tolerance standards
Checks for supplier quality compliance
b. In-Process Inspection
Carried out during each phase of production
Dimensional checks using calipers, gauges, and micrometers
Surface finish and alignment validation
c. Final Product Inspection
Load and stress testing
Fit and functionality checks
Brake and swivel performance validation (for castors)
This attention to detail ensures zero-defect delivery , even for high-volume orders.
3. Advanced Product Testing
Rexello goes beyond basic inspections by conducting in-depth mechanical and environmental testing to simulate real-world usage:
| Test Type | Purpose |
|---|---|
| Load Testing | Ensures wheels can handle their rated weight under static & dynamic loads |
| Swivel & Rotation Test | Verifies smoothes 360° movement under varying loads |
| Salt Spray Test | Assesses corrosion resistance in marine or chemical environments |
| Shock & Impact Test | Simulates drops, collisions, and floor impacts |
| Rolling Resistance Test | Evaluates ease of movement and energy efficiency |
| Temperature Resistance Test | Validates performance in extreme heat or cold |
All heavy-duty castors and industrial trolleys are performance-tested to ensure they meet global expectations for safety, durability, and functionality .
4. Global Certifications & Industry Standards
Rexello complies with several national and international quality standards , including:
ISO 9001:2015 – Quality management systems
RoHS Compliance – For environmentally responsible manufacturing
REACH Compliance – For chemical safety in materials used
Custom requirements – For export clients in the EU, Middle East, and Asia-Pacific
These certifications make Rexello the preferred OEM supplier for clients who demand excellence, especially in industries like automotive, aerospace, healthcare, logistics, and retail .
5.Quality Through Technology: Modern Manufacturing Infrastructure
Rexello's 40,000+ sq. ft. facility is equipped with:
CNC and VMC machines for precision part production
Automated material cutting & pressing systems
Semi-automatic welding stations
In-house tool room and R&D center
Dedicated testing lab for quality control
This level of automation ensures faster production, higher consistency, and minimal human error .
6. Packaging & Final Dispatch Inspections
Quality doesn't stop at production. Before shipping, Rexello:
Verifies product counts and packing integrity
Uses moisture-resistant packaging for long-distance deliveries
Adds product labels, QR codes, and documentation as needed
Conducts pre-dispatch audits to confirm customer specifications
This guarantees damage-free delivery and correct item dispatch , even in large-scale orders.
7. Continuous Improvement & Customer Feedback Loops
Rexello's commitment to quality is never static . The team:
Collects customer feedback for every major order
Monitors performance in field applications
Reviews non-conformities (if any) and improves processes
Trains staff regularly on new tools and inspection techniques
It's a quality-first culture — not just a quality control department.
Final Thoughts: Quality You Can Trust
When you buy from Rexello, you're not just purchasing a wheel or trolley — you're investing in precision engineering , rigorous testing , and a legacy of trust .
